14 апреля,2025
Рой

Choosing the right корзина-сито for your system comes down to understanding filtration size, strainer mesh, and how these elements fit into your specific piping setup. 

Whether you’re working in chemical processing, food production, water treatment, or HVAC, the right strainer ensures system protection, flow efficiency, and long-term equipment performance.

This article will help you navigate critical aspects of filtration, including how to evaluate strainer mesh sizes, explore mesh upgrades for strainers, and understand the role of a strainer in piping. 

We’ll also outline what you should consider when selecting the ideal basket strainer for your application.

What is a Basket Strainer?

A basket strainer is a device installed in a pipeline to remove debris and particles from the flow of liquid. 

It helps shield critical downstream components—like pumps, valves, and nozzles—from debris-related damage. 

It typically consists of a perforated or mesh-lined basket housed inside a metal body, allowing fluid to pass through while catching solids.

In many industrial systems, the basket strainer is the first line of defense in maintaining fluid cleanliness and operational efficiency.

Why Filtration Matters in Industrial Piping

Filtration is more than just removing visible debris—it’s about protecting precision components from clogging or abrasion. 

Particles even smaller than the eye can see can cause system inefficiencies, reduced flow rates, or long-term equipment degradation. 

This is where selecting the right filtration size and strainer mesh comes into play.

Filtration Size vs. Strainer Mesh Sizes

Filtration size indicates the minimum particle size a strainer can trap as fluid passes through. It’s typically measured in microns. 

One micron is one-millionth of a meter, and smaller micron ratings indicate finer filtration.

Strainer mesh sizes, on the other hand, relate to how many openings (or threads) exist per linear inch in the mesh. 

The higher the mesh number, the finer the mesh, and the smaller the particles it can filter out. 

For example:

Mesh SizeOpening Size (Approx.)Micron Equivalent
20 mesh840 micronsГрубая фильтрация
60 mesh250 micronsMedium filtration
100 mesh150 micronsFine filtration
200 mesh74 micronsExtra-fine

Strainer Mesh: Material and Durability Considerations

The strainer mesh material significantly affects performance and longevity. 

Stainless steel is commonly used for its resistance to corrosion and wear, especially in chemical or high-pressure environments. 

However, other alloys or coatings may be used depending on the media being filtered.

For example, in highly corrosive applications, Hastelloy or Teflon-coated baskets may be used. 

In food-grade environments, electropolished stainless steel offers both corrosion resistance and sanitary compliance.

Mesh Upgrades Strainers: When to Consider Them

Mesh upgrades for strainers are essential when you need more precise filtration or encounter frequent clogging. 

Upgrading to a finer mesh can improve fluid cleanliness but may also reduce the flow rate if the surface area isn’t increased.

Situations that often call for a mesh upgrade include:

  • Transitioning to higher-purity requirements
  • Increasing flow rates or system sensitivity
  • Introducing new media or process conditions
  • Enhancing protection for delicate downstream equipment

When upgrading, ensure the housing can accommodate the higher resistance caused by finer mesh. 

Consulting your system’s flow and pressure specs before selecting finer filtration is critical.

Understanding the Role of a Strainer in Piping Systems

The strainer in piping serves a preventive function—removing foreign particles from fluids to avoid equipment failure or contamination. 

Typically installed upstream of critical components like control valves, heat exchangers, or pumps, it plays a vital role in:

  • Protecting sensitive equipment from clogging
  • Maintaining flow consistency
  • Reducing downtime due to maintenance or damage
  • Improving fluid cleanliness for process quality

Proper placement in the pipeline is key. 

Basket strainers should be accessible for easy maintenance and located in areas where fluid velocity supports debris collection without causing turbulence.

Types of Basket Strainers: Simplex vs Duplex

Two of the most common types of basket strainers include:

Фильтр-сетка Simplex

Simplex basket strainers have one filtration chamber, requiring system shutdown when it’s time to clean. It’s ideal for applications where shutdowns are acceptable or infrequent.

Двойной корзиночный фильтр

A duplex basket strainer consists of two baskets in parallel with a diverter valve, allowing continuous operation during maintenance. 

It’s best for critical systems that must remain online without interruption.

Installation Tips for Optimal Performance

Proper installation is vital to the strainer’s effectiveness. Key considerations include:

  • Ориентация: Most basket strainers are installed horizontally, allowing debris to settle in the basket for easy removal.
  • Support: Ensure the piping system adequately supports the strainer’s weight, especially when filled with fluid and debris.
  • Accessibility: Position strainers where they can be accessed for cleaning and inspection without disassembling surrounding equipment.

Лучшие практики обслуживания

While selecting the right basket strainer is essential, regular maintenance keeps it operating effectively. Here’s how to clean a strainer:

  1. Shut down the system and relieve pressure.
  2. Open the cover of the basket strainer carefully.
  3. Take out the basket carefully and inspect it for signs of deterioration or structural issues.
  4. Clean the mesh using water, air, or an appropriate solvent, depending on the media.
  5. Reinstall the basket and secure the cover tightly.
  6. Restart the system and check for leaks.

Inspection frequency depends on system conditions, but a general rule is to clean the basket at least once a month or more often in high-debris environments.

How to Choose the Right Basket Strainer for Your Needs

When selecting a strainer, match the following to your system requirements:

  • Strainer mesh size to match the required filtration size
  • Body material that’s compatible with your process fluid
  • Flow rate capacity and pressure drop tolerance
  • Maintenance needs, like quick access or continuous operation

If your system experiences varying process demands, consider basket strainers with interchangeable mesh elements or modular housings that allow future upgrades.

Conclusion: Selecting Filtration and Basket Strainers

Choosing the right basket strainer goes beyond just size—it’s about understanding how strainer mesh, mesh upgrades for strainers, and filtration size fit into your system’s operational demands. 

From selecting the appropriate strainer mesh sizes to installing and maintaining it effectively, each step plays a role in maximizing system performance and equipment longevity. 

Remember, the right strainer in piping can save time, prevent damage, and ensure consistent output.

Ресурсы:

Guide: How to Select and Size Filtration & Strainers

Ultimate Guide to basket strainer

Ultimate Guide for Choosing the Correct Basket Strainer

Ultimate Guide to Industrial Basket Strainers

Filtration and Strainers Selection Guide

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